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Externally Pressurized Expansion Joints - Athulya Bellows

Externally Pressurized Expansion Joints

Externally pressurized joints are designed for large axial movement applications. The bellows is stabilized by routing the pressure to the outside of the convolutions, which improves resistance to squirm and enables long stroke capability with dependable guidance. Engineered and manufactured by Athulya Bellows in line with EJMA/ASME practices.

Key Features

• Purpose-built for long axial travel with stable bellows geometry.
• External pressure path helps resist squirm/buckling at extended strokes.
Guide sleeves/housings maintain alignment through the movement range.
• Available in single or multi-ply bellows for flexibility and fatigue life.
• End connections: flanged or weld ends; drilling to ANSI/EN/IS or client standard.
• Optional internal flow liners and external protective covers.

Applications

• Steam/condensate and hot air lines requiring large axial absorption in limited space.
• Long straight runs between anchors; equipment nozzles where low reaction loads are desired.
• Power, refinery, petrochemical, chemical, steel & cement utility/process piping.

Technical Data

Parameter Value / Range Notes
Nominal Size Project-specific Engineered to pipeline size and stroke
Pressure Rating As per design/service External pressurization & sleeve guide sized for duty
Temperature Material/service dependent Grade selection per medium & temperature
Movement Capability Axial (long stroke) Preset / cold-spring available as specified
Materials SS 304 / 316 / 321 / 310; special alloys Hardware in CS/SS; coatings available
End Connections Flanged / Welded Drilling to ANSI/EN/IS or client standard
Accessories Guide sleeves/housings, internal liners, protective covers Shipping rods removed at installation
Testing Hydro / pneumatic / leak checks as specified Material traceability; certificates on request

Design Options

• Single or multi-ply bellows; stroke set per line growth.
• Internal flow sleeves/liners; external covers and insulation jackets.
• Control/limit hardware where system restraint is specified.

Quality & Testing

• Designed & manufactured per EJMA/ASME practices.
• Hydrostatic/pneumatic testing; optional DPT, helium leak, and cycle tests.
• Documentation and material certificates on request.

Prefer a quick review? Email your specs to sales@athulyabellows.com.